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    Home » How To Stuff » How to (DIY)

    How to Build the Base For a Pizza Oven.

    July 10, 2014 by Karen 53 Comments

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    Which brings me to my next mess.  I really didn't want to be staring at sawhorses all summer and winter long, so I knew I was going to  box the entire base of the oven in with barnboard.

    Which meant searching out some barnboard.  There was no way I was going to pay for it when there are barns falling down all over the place.  I put a call out on my Facebook page, which led to reader Erin from I Can Craft That directing me to a couple of towns over, where they were indeed taking down an old barn and giving away the wood.

    Problem is, by the time I got there this is all that was left.

     

    gathering-barn-board

     

    3 hours, 14 buckets of sweat and one trip to the hardware store for a screwdriver, crowbar and mallet later, I had a car filled with what I hoped was enough barnboard and posts to build my pizza oven base.

    I need a truck.  Like ... I reallyyyyy need a truck.

     

    car-filled-with-barn-board

    barn-board-in-car

     

    Even after I got it home and laid it out I wasn't convinced it was gonna be enough.

     

    salvaged-barn-board

     

    I was at least convinced that it was genuine, old barnboard.  As evidenced by the big square nails.

     

     

    antique-square-nails

    So I laid out all of my materials, got rid of any boards that were too rotted or too short and started framing in the horrendous saw horses, which if you remember ... looked like this.

    Pizza-Oven-Base

     

    I wanted two things in my base. I wanted it to look nice and I wanted there to be a large working area so I could prep pizzas.

    Would you like to save this stuff?

    We'll email you this post, so you can refer to it later.

    I started my barnboard base by framing all around the existing saw horses and adding another sawhorse to the right so I could extend out the top of the pizza oven area, creating my work space.

     

    base-of-pizza-oven-1

     

    Since the barnboard is 100 years old or so it isn't what you'd call ... structurally sound.  So the barnboard is just acting as the "pretty" and all of the parts of the frame and table were made with new wood and just covered up with the barnboard.

    You can see in the picture below I've used 2" thick slabs of wood to form my work area and I've begun to frame it in with the antique posts from the barn.

    base-of-pizza-oven-2

     

     

    To attach everything I got fancy and used a jig.

     

    base-of-pizza-oven-3

     

    And you can't have a barnboard base without adding actual barn doors can you?  No.  You really can't.  You also really can't buy actual barndoor hardware because even if you're fabulously wealthy you would recognize that it's incredibly overpriced.

    So you make your own.  I made this hardware using flat metal I got from Rona which I bent with a vice and a hammer.  The rollers inside are off of cheap pulleys I bought from Canadian Tire.  To attach the pulleys to the metal, I just drilled a hole in the metal using a drill bit made specifically for metal.

     

    barn-door-hardware-diy

     

    And just like any suspense novel, the story ends here until the next chapter on Monday.

    Sorry.  I've run out of time.  Who knew writing posts about pizza ovens was more difficult than building a pizza oven.

    On Monday I'll have a slew of pictures of the completed oven and at least one (maybe two) videos of it in action.  Then for the rest of you who don't care about making a pizza oven, seeing a pizza oven, eating pizza, speaking Italian, moving to Tuscany, and living off the land in a breezy farmhouse with long hair and flowing dresses ... things will get back to normal on Tuesday.

    Have a good weekend!

     

    Me.

     

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    1. Laura Ingalls Gunn

      September 24, 2014 at 8:14 am

      Barn wood makes everything better. But still I am sitting here wondering about the differences between the cob, horno and well lets just throw it in, the beehive oven.

      Reply
    2. Barbie

      July 22, 2014 at 12:57 pm

      I remember stuffing all kinds of junk for projects into my car like that before I had a truck! Praying someone just GIVES you a truck! Like what happened to me!

      Reply
    3. leslie

      July 12, 2014 at 5:26 pm

      Hey Karen!
      What do you think about a BIY (build it yourself) ironing board? I'm so so SO sick of wobbly ironing boards that aren't wide enough for a tablecloth and shake and wiggle, threatening to throw my iron if a stout breeze comes through the room. It would need to fold and hang on the back of a door or wall. Of course it would need a BIY cover and pad as well. Can this be done???
      Last night my husband was ironing his shirts (it happens about twice a year) and he bumped the board, knocked my iron onto the floor, it fell onto and broke the neat little plug (that I had to send away for) on my DIY re-wired floor lamp. It's making me nuts!! Help!

      Reply
      • Karen

        July 13, 2014 at 11:04 am

        Yikes! I'm not sure about that, lol. I'm not certain you could build an ironing board that's sturdy and stable and doesn't weigh an absolute ton. I think you're better off just finding a really good ironing board. Have you tried Consumer Reports? ~ karen!

        Reply
    4. Nikki

      July 12, 2014 at 3:35 pm

      Wow that wood is amazing! Know of anywhere else to collect free barnwood?

      Reply
    5. Kelli

      July 12, 2014 at 1:40 pm

      YOU. ARE. CERTIFIABLE.

      But brilliant. And daring. And amazing. Did I mention brilliant?

      That is all.

      :)

      Reply
      • Karen

        July 13, 2014 at 11:05 am

        I'm OK with certifiable. ;) ~ karen

        Reply
    6. Nancy Blue Moon

      July 11, 2014 at 10:05 pm

      Ok..your dream truck is my dream truck too..you really need to get a truck lady..Also even though I will never be doing this I still find it interesting..I can't wait to see the finished product!!

      Reply
    7. Liz

      July 11, 2014 at 6:10 pm

      Am I the only one wondering why there's a shoe under the barn board in your front seat?

      Fantastic job! You've convinced me. I'm doing it. It'll keep me busy (and less impatient) while they're pouring my slab and framing. I still can't find a pink tool belt, though.

      Reply
      • Karen

        July 11, 2014 at 6:14 pm

        Ah HAH! Good eye Liz. It was a really hot day so I drove to the site with my flip flops on but brought my work boots because I knew I'd be walking around an area with nails and stuff. That's why there's a shoe in the car. I had taken them off to put my work boots on. :) ~ karen

        Reply
    8. MelanHelen

      July 11, 2014 at 5:43 pm

      All week I've been drooling over every step of your oven and trying to figure out how I could manage a pizza oven on my 8' X 10' apartment patio! (Especially because the "ceiling" is my upstairs neighbor's wooden balcony.)

      You and your mad skillz are awesome, but you knew that.

      Reply
    9. Anita

      July 11, 2014 at 5:28 pm

      So you just made your own door hardware. Just like that. wow. That instructional should be another TAODS post for you. By the time I finished buying all the necessary tools (mine always seem to grow legs and walk away), and duplicate parts (my young son is determined to "help" me so I usually need to redo things to get it right -- but he's learning), and then paid for either the hospital visit or the new window (remember my "helpful" son) or both, it would be far cheaper and faster to buy the overpriced barn door hardware. God bless you and your metal drill bits, and your drill that stays charged.

      Reply
      • Karen

        July 13, 2014 at 11:05 am

        Lol, thanks Anita! ~ karen

        Reply
    10. Nancy R.

      July 11, 2014 at 2:59 pm

      I'm now convinced that you are the smartest, coolest gal ever!! Love the pizza oven! Wish I was more handy with building stuff. LOL

      Reply
    11. christine

      July 11, 2014 at 1:08 pm

      I know it's not "all about me" but these pizza oven posts are astoundingly not interesting to me. LOL

      Reply
    12. JeannieB

      July 11, 2014 at 12:51 pm

      A jig. Not a dance. i've seen those recessed , eliptical holes for screws before, on the undersides of furniture. but I never realized how or why they were made that way. You must have a great tool selection Karen. Your pizza oven and surround is stupendous!

      Reply
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